Versatile Alucast Pvt. Ltd.
Versatile Alucast Pvt. Ltd.
Versatile Alucast Pvt. Ltd.
We handle casting, material handling, packing and testing of all the cast in our foundry. Versatile Alucast’s Machining Division has in-house machining facility to supply fully machined components. With the application of aluminum castings, our customers have the highest demands on their constructive as well as functional potential.
We call the exact customer orientation of the range of services the "how-does-the-customer-use-that-question". At the same time, we are aware of two important facts in the definition of our company and performance targets:
- Firstly, our customers are known as quality leaders in their product segment.
- Secondly, our service is a partial service within a complex manufacturing and value-added process.
Both factors have allowed Versatile Alucast, in its self-image, to become a customer's "extended workbench". That calls for a degree of cooperation, which is more than just being close to the customer. It is in fact about identifying with its company targets, its market and customer success.
- High flexibility in the construction and operation of all operating processes
- Scalable production capacities with shorter reaction time
- Variable automation level in production
- Expansion of production depth with simultaneously higher integration of external services.
For us, the logical results for this have already been seen for a long time: the trend for more flexible batch sizes with simultaneously increasing multitude of variety of the part geometry. To be efficient for our customers, four central standards are constantly further developed:
Versatile Alucast Pvt. Ltd.
Fully Automatic Buhler Cells – 530 Ton & 840 ton 1 Nos. Each
Fully Automatic Idra Express 400 Ton – 1 Nos. PDC Machine for Casting Manufacture.
Fully automatic Process- Pouring, Lubrication, Extraction
Inductokool System Make Cooling Tower – 2 Nos.
Fume Extractor / Scrubbing System
Fully Automatic PDC Machine
Automatic Pouring & Extraction
Buhler Make 530 Ton and One 840 Ton Machines
Fully Automatic PDC Machine
Automatic Pouring & Extraction
Buhler Make 530 Ton and One 840 Ton Machines
Melting
CNG PRS System For Melting
Gas fired centralized melting furnace (750kg) with auto burner & transfer ladle (300 kg)
Metal holding temperature
Separate metal holding stations of 300 kg & 500 kg
Metal Drossing , Grain Refinement and modification
Metal Degassing by Nitrogen Purging.
Metal Cleaning & Dross removal.
Shot Blasting & Fettling
Sree Sakthi Equipments Co- Shot Blasting Machine.
Capacity 300 KG – 1 NO.s
Shot Blasting & Fettling
Shot Blasting & Fettling
Shot Blasting & Fettling
Trivalent & Impregnation Setup
Trivalent & Impregnation Setup
Trivalent & Impregnation Setup
Trivalent & Impregnation Setup
Trivalent & Impregnation Setup
Trivalent - Vapl Installed a Semi-automatic process for Surface Treatment.
Existing Capacity : 60000 Nos. trivalent/ Month
Impregnation setup – Vapl installed impregnation setup having Model 600 model type –dry-wet porosity feeling system- capacity 200 Kg Sealant
Make – Metal impregnation india pvt. Ltd
List of Machines
| Name | Make | Capcity | Nos. |
|---|---|---|---|
| Die Casting Machine 53 Cell | Buhler AG | 530 Tons | 1 |
| Die Casting Machine 84 Cell | Buhler AG | 840 Tons | 1 |
| Die Casting Machine 400 Cell | IDRA | 400 Tons | 1 |
| Holding Furnace - 500 | Energy Systech | 500 KG. | 2 |
| Holding Furnace - 300 | Energy Systech | 300 KG. | 1 |
| Aluminum Melting Furnace | S.K.R. Engineering | 500 KG. | |
| Cooling Tower 1 | Inductokool System | 8 M3 | 1 |
| Cooling Tower 2 | Inductokool System | 32 M3 | 1 |
| Shot Blasting | Sree Sakthi Equipments Co | 300 KG | 1 |
| Air Compressor - 1 | Atlas Copco (India) Ltd. | 111.2 cfm. Screw type | 1 |
| Air Compressor – 2 | Atlas Copco (India) Ltd. | 291 cfm. Screw type | 1 |
| Fume Extractor / Scrubbing System | UK Engineering Co. | MULTI-VANE WATER SCRUBBING | |
| Portable Degassing Unit with Rotor, Shaft | Hetpan Overseas | 12" X 12" X 18" |