Versatile Alucast Pvt. Ltd.

Versatile Alucast Pvt. Ltd.

Versatile Alucast Pvt. Ltd.

Versatile Alucast Pvt. Ltd.

We handle casting, material handling, packing and testing of all the cast in our foundry. Versatile Alucast’s Machining Division has in-house machining facility to supply fully machined components. With the application of aluminum castings, our customers have the highest demands on their constructive as well as functional potential.

We call the exact customer orientation of the range of services the "how-does-the-customer-use-that-question". At the same time, we are aware of two important facts in the definition of our company and performance targets:

  • Firstly, our customers are known as quality leaders in their product segment.
  • Secondly, our service is a partial service within a complex manufacturing and value-added process.

Both factors have allowed Versatile Alucast, in its self-image, to become a customer's "extended workbench". That calls for a degree of cooperation, which is more than just being close to the customer. It is in fact about identifying with its company targets, its market and customer success.

  • High flexibility in the construction and operation of all operating processes
  • Scalable production capacities with shorter reaction time
  • Variable automation level in production
  • Expansion of production depth with simultaneously higher integration of external services.

For us, the logical results for this have already been seen for a long time: the trend for more flexible batch sizes with simultaneously increasing multitude of variety of the part geometry. To be efficient for our customers, four central standards are constantly further developed:

Versatile Alucast Pvt. Ltd.

Fully Automatic Buhler Cells – 530 Ton & 840 ton 1 Nos. Each

Fully Automatic Idra Express 400 Ton – 1 Nos. PDC Machine for Casting Manufacture.

Fully automatic Process- Pouring, Lubrication, Extraction

Inductokool System Make Cooling Tower – 2 Nos.

Fume Extractor / Scrubbing System

Versatile Alucast Pvt. Ltd. - Fully Automatic PDC Machine

Fully Automatic PDC Machine

Versatile Alucast Pvt. Ltd. - Automatic Pouring and Extraction

Automatic Pouring & Extraction

Versatile Alucast Pvt. Ltd.

Buhler Make 530 Ton and One 840 Ton Machines

Versatile Alucast Pvt. Ltd. - Fully Automatic PDC Machine

Fully Automatic PDC Machine

Versatile Alucast Pvt. Ltd. - Automatic Pouring and Extraction

Automatic Pouring & Extraction

Versatile Alucast Pvt. Ltd.

Buhler Make 530 Ton and One 840 Ton Machines

Melting

CNG PRS System For Melting
Gas fired centralized melting furnace (750kg) with auto burner & transfer ladle (300 kg)
Metal holding temperature
Separate metal holding stations of 300 kg & 500 kg
Metal Drossing , Grain Refinement and modification
Metal Degassing by Nitrogen Purging.
Metal Cleaning & Dross removal.

Shot Blasting & Fettling

Sree Sakthi Equipments Co- Shot Blasting Machine.
Capacity 300 KG – 1 NO.s
Versatile Alucast Pvt. Ltd.- Shot Blasting & Fettling

Shot Blasting & Fettling

Versatile Alucast Pvt. Ltd.- Shot Blasting & Fettling

Shot Blasting & Fettling

Versatile Alucast Pvt. Ltd.- Shot Blasting & Fettling

Shot Blasting & Fettling

Versatile Alucast Pvt. Ltd. - Trivalent & Impregnation Setup

Trivalent & Impregnation Setup

Versatile Alucast Pvt. Ltd. - Trivalent & Impregnation Setup

Trivalent & Impregnation Setup

Versatile Alucast Pvt. Ltd. - Trivalent & Impregnation Setup

Trivalent & Impregnation Setup

Versatile Alucast Pvt. Ltd. - Trivalent & Impregnation Setup

Trivalent & Impregnation Setup

Trivalent & Impregnation Setup

Trivalent - Vapl Installed a Semi-automatic process for Surface Treatment.
Existing Capacity : 60000 Nos. trivalent/ Month
Impregnation setup – Vapl installed impregnation setup having Model 600 model type –dry-wet porosity feeling system- capacity 200 Kg Sealant
Make – Metal impregnation india pvt. Ltd

List of Machines

Name Make Capcity Nos.
Die Casting Machine 53 Cell Buhler AG 530 Tons 1
Die Casting Machine 84 Cell Buhler AG 840 Tons 1
Die Casting Machine 400 Cell IDRA 400 Tons 1
Holding Furnace - 500 Energy Systech 500 KG. 2
Holding Furnace - 300 Energy Systech 300 KG. 1
Aluminum Melting Furnace S.K.R. Engineering 500 KG.  
Cooling Tower 1 Inductokool System 8 M3 1
Cooling Tower 2 Inductokool System 32 M3 1
Shot Blasting Sree Sakthi Equipments Co 300 KG 1
Air Compressor - 1 Atlas Copco (India) Ltd. 111.2 cfm. Screw type 1
Air Compressor – 2 Atlas Copco (India) Ltd. 291 cfm. Screw type 1
Fume Extractor / Scrubbing System UK Engineering Co. MULTI-VANE WATER SCRUBBING  
Portable Degassing Unit with Rotor, Shaft Hetpan Overseas 12" X 12" X 18"